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Si3N4 Ceramic PCB High-Performance 96% Substrate with 80 W/MK Thermal Conductivity

(Note: PCBs are custom-made products; images and specifications provided are for reference only.)


Brief Introduction

This single-sided ceramic PCB is constructed with 96% silicon nitride (Si3N4) ceramic substrates, utilizing Active Metal Brazing (AMB) technology. The AMB-Si3N4 ceramic circuit board offers high thermal conductivity, excellent insulation, and a thermal expansion coefficient that matches semiconductor chips. With a heavy copper layer of 100um (2.85oz), this PCB ensures efficient current flow and features thick gold plating for reliable connections, protecting against oxidation and wear. Designed without solder masks or silkscreen, it provides maximum customization flexibility and is fabricated to IPC Class-2 standards.


Basic Specifications

PCB Size: 42 mm x 41 mm (1 piece)
Layer Count: Single-sided ceramic PCB
Thickness: 0.25 mm
Base Material: 96% Si3N4 Ceramic Substrates
Surface Finish: Gold plated
Thermal Conductivity: 80 W/MK
Copper Weight: 100um (2.85oz)
Gold Thickness: ≥1um (39.37 micro-inch)
No Solder Mask or Silkscreen
Technology: Active Metal Brazing (AMB)



PCB Specifications

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PCB SIZE 42 x 41mm=1PCS
BOARD TYPE
Number of Layers Double sided Ceramic PCB
Surface Mount Components YES
Through Hole Components N/A
LAYER STACKUP copper ------- 100um(2.85oz)
Si3N4 Ceramic -0.25mm
copper ------- 100um(2.85oz)
TECHNOLOGY
Minimum Trace and Space: 25mil / 25mil
Minimum / Maximum Holes: 0.5mm / 1.0mm
Number of Different Holes: 2
Number of Drill Holes: 2
Number of Milled Slots: 0
Number of Internal Cutouts: 1
Impedance Control no
BOARD MATERIAL
Glass Epoxy:  Si3N4 Ceramic -0.25mm
Final foil external:  2.85 oz
Final foil internal:  N/A
Final height of PCB:  0.3 mm ±0.1mm
PLATING AND COATING
Surface Finish Electroplated Gold (hard gold)
Solder Mask Apply To:  NO
Solder Mask Color:  NO
Solder Mask Type: N/A
CONTOUR/CUTTING Routing
MARKING
Side of Component Legend NO
Colour of Component Legend NO
Manufacturer Name or Logo:  N/A
VIA Non Plated Through Hole(NPTH)
FLAMIBILITY RATING 94 V-0
DIMENSION TOLERANCE
Outline dimension:   0.0059" (0.15mm)
Board plating: 0.0030" (0.076mm)
Drill tolerance:  0.002" (0.05mm)
TEST 100% Electrical Test prior shipment
TYPE OF ARTWORK TO BE SUPPLIED email file, Gerber RS-274-X, PCBDOC etc
SERVICE AREA Worldwide, Globally.

Active Metal Brazing (AMB) Technology

The AMB (Active Metal Brazing) process involves using active elements in the brazing filler metal, like titanium, which react with the ceramic to create a bonding layer that allows for soldering between the ceramic and metal.


Si3N4 Ceramic Substrates

Si3N4 ceramic substrates are advanced materials known for their exceptional mechanical, thermal, and electrical properties, making them ideal for high-performance applications. These substrates are fully customizable to meet specific customer requirements, including tailored thicknesses and surface treatments. Their low coefficient of thermal expansion (CTE) ranges from 2.5 to 3.1ppm/K (40-400°C), closely matching silicon and reducing thermal stress in electronic devices. With a thermal conductivity of 80 W/(m·K) at 25°C, they efficiently dissipate heat, making them suitable for high-power and high-temperature environments.


Data Sheets

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1.Ceramic Parameters
Items Unit Al2O3 Si3N4
Density g/cm3 ≥3.3 ≥3.22
Roughness  (Ra) μm ≤0.6 ≤0.7
Bending strength Mpa ≥450 ≥700
Coefficient of thermal expansion 10^-6/K 4.6~5.2          (40-400℃) 2.5~3.1          (40-400℃)
Thermal conductivity W/(m*K) ≥170 (25℃) 80 (25℃)
Dielectric constant 1MHz 9 9
Dielectric loss 1MHz 2*10^-4 2*10^-4
Volume resistivity Ω*cm    >10^14 (25℃)    >10^14 (25℃)
Dielectric strength kV/mm  >20  >15

2. Material Thickness
Copper Thickness
0.15mm 0.25mm 0.30mm 0.50mm 0.8mm
Ceramic Thickness 0.25mm Si3N4 Si3N4 Si3N4 Si3N4 -
0.32mm Si3N4 Si3N4 Si3N4 Si3N4 Si3N4
0.38mm AlN AlN AlN - -
0.50mm AlN AlN AlN - -
0.63mm AlN AlN AlN - -
1.00mm AlN AlN AlN - -

Our PCB Processing Capability

We provide precision circuit processing with a line width/space of 3mil/3mil and conductor thicknesses from 0.5oz to 14oz. Our capabilities include micro-via filling, inorganic dam processes, and 3D circuit fabrication. We handle various thicknesses, such as 0.25mm, 0.38mm, 0.5mm, up to 3.0mm, and offer diverse surface treatments, including electroplated gold and nickel palladium processes.